concrete block production machine types

 

The production of concrete blocks nowadays is a huge potential need in the construction field, even with modern high production volumes, which are not able to cover all market needs. Wall block, hollow block for internal partitions, and other cement blocks are produced not only on industrial equipment but even on homemade machines. 

To start a successful business in the production of building blocks, it is necessary to produce large volumes of different kinds of concrete blocks also to offer the variety of paver blocks , solid blocks , curbston and other types of concrete blocks. To produce these blocks, you can only use a high-quality block production line. Below you can find diffirent production line types and advatages.

concrete block production line types

You need to be very careful with your concrete block business plan. because it is the most important factor in this business. The different options are described below:

1. Completely manual production of blocks

The production process for concrete blocks can be completely manual. This is a very small business, only suitable for small businesses. The advantage of this method is that it takes a very small budget to start a business. The disadvantage of this method compared to other methods is that it is time-consuming, you need more labor, your labor costs are higher, the ratio of your mixes is not the same over time, and the quality of the products will differ over time, the overall quality is also lower. because the vibration power is not applied in the production line, and the productivity is very low. According to the market, this method is no longer preferred by customers.

2. Production with a semi-automatic block making machine

The semi-automatic method covers some of the disadvantages that the manual method has. In the semi-automatic method, a mixer and a blocking brick are provided for the plant. The mixer speeds up the solution preparation process and the machine provides more than 2 blocks (at least 3 blocks) in each press. This will increase overall production capacity and overall quality thanks to the vibrating table installed on the machine.

The disadvantages of this system are that the operator controls the mixer and the machine. The loading of raw materials into the mixer is also carried out by workers. As you might guess, the number of jobs in this system will not decrease significantly. Another disadvantage is that a large curing area is required to dry your products. This is due to the manual system for moving the pallets into the curing zone. The pallets are brought into the curing area one by one by hand trolleys.

3. Production of Block with Automatic block making machine

To change the semi-automatic system to the automatic system, we need to add the equipment list to the semi-automatic system.

• Aggregate bunker.

• Weighing belt under the aggregate hopper.

• Conveyor belt for feeding the mixer.

• Automatic pallet collection system.

• Cement silo.

Your raw materials are first added to the storage bins. The paver paver paver automatically feeds the required raw material into the mixer. The weighing system takes care of the raw material ratio by weighing it and adding the exact amount based on the ratio.

Water and cement are also added to the mixer automatically. The mixer also works automatically. After the mortar is formed in the mixer, it is fed to the concrete block machine. The machine, controlled by the operator, starts the production of concrete blocks. Five pallets are stacked on top of each other using an automatic pallet collection system, then a forklift comes in and brings 5 pallets together to the curing area.

This system significantly reduces the amount of work required for your site. The area required for the curing zone is also reduced by a factor of five.

4. production of the blocks with a Fully automatic block making

All of this concrete block plant is produced automatically and by machines. All you have to do is provide the plant with the raw materials it needs and just press the start button, the plant will automatically start the production line and you just need a forklift operator to move the pallets to the curing section.

The disadvantage of this system compared to other systems is that it is more expensive than other systems and is preferred in countries where labor costs are very high.

Conclusion

The analysis of the business plan for the production of concrete blocks is very important because, after the purchase of the block making machine, no return is possible. You should consider different brands and different possibilities to find the best one. Please note that some cars are cheap and of poor quality, buying such a car will cause you many different problems. Buying a spaceship car will be too expensive for most people, so the best bet is to find a high-quality car at a reasonable price.